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Latest Registry Entry
1965 Honda CP77 — Ulsan Metro City, Rep. Korea
Restored with original parts — Owner: J. Doe
Rebuilt engine seized
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pemdoc65
- honda305.com Member
- Posts: 81
- Joined: Wed Apr 29, 2015 6:28 pm
- Location: Louisville, Kentucky
I had a similar leak when I reassembled the engine for my CB72. I disassembled it again, and found that two of the cylinder studs were not fully threaded into the bottom case. It was causing those two head nuts to bottom out before reaching proper torque. I used a stud installer to screw the two studs further into the block, and it solved the problem.
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GregMcN
- honda305.com Member
- Posts: 236
- Joined: Tue Jul 04, 2017 3:34 pm
- Location: Richmond, North Yorkshire, UK
Reason for leak
On checking although the crankcase is flat there is a dip on the barrel adjacent to the 9th hole.
The pictures show flatness of the crankcase, and then the barrel either side of the hole and then the dip that is causing the problem. I have tried to measure and my best estimate is about 0.15mm at the edge , maybe a bit more over the hole.




Greg
The pictures show flatness of the crankcase, and then the barrel either side of the hole and then the dip that is causing the problem. I have tried to measure and my best estimate is about 0.15mm at the edge , maybe a bit more over the hole.




Greg
Re: Reason for leak
Hi Greg
Now we have a reason for the brass tube and the leak.
It will be necessary to heat the barrel to drop out the liners and then the bottom face can be skimmed flat. A pretty simple job which should sort the leak.
G
Now we have a reason for the brass tube and the leak.
It will be necessary to heat the barrel to drop out the liners and then the bottom face can be skimmed flat. A pretty simple job which should sort the leak.
G
GregMcN wrote:On checking although the crankcase is flat there is a dip on the barrel adjacent to the 9th hole.
The pictures show flatness of the crankcase, and then the barrel either side of the hole and then the dip that is causing the problem. I have tried to measure and my best estimate is about 0.15mm at the edge , maybe a bit more over the hole.
Greg
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F
