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Vintage Honda Owners,
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An acquisition, at last!

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
Vince Lupo
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Joined: Wed May 04, 2005 7:17 am

Post by Vince Lupo » Mon Nov 09, 2009 4:58 am

Excellent Excellent Excellent! I missed the original post of your adventure, but a belated congratulations on your successful journey!

e3steve
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Joined: Fri Oct 31, 2003 1:38 pm
Location: Mallorca, Spain & Warsash, UK

Post by e3steve » Mon Nov 09, 2009 5:01 am

Thanks Vince!

I'll catch you up sometime too Jensen, I'm certain,

4shorts
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Posts: 436
Joined: Thu Sep 21, 2006 8:45 pm
Location: Newfoundland, Canada

Post by 4shorts » Tue Nov 17, 2009 10:21 am

Man that's a great story and equally a great bike. Looks good as it is but I know it will be even better when it's completed. Good luck with it.
1964 CT200
1965 C78 305 Dream
1966 C100 Cub
1966 C200 90 Touring
1969 Z50AK1
1972 C70 Cub
1972 CT70 K1
1984 C70 Passport
2003 GL1800 GoldWing

e3steve
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Joined: Fri Oct 31, 2003 1:38 pm
Location: Mallorca, Spain & Warsash, UK

Post by e3steve » Tue Nov 17, 2009 10:27 am

Thanks for the kind words, Paul -- everybody, in fact. I'm in the process of tarting up the 'front end' (steered element) that had been painted 13 years ago and wasn't great in the first place. So, Deep Black (Duplicolour) and possibly a Dup. clear-coat, which I'm testing on my spare headlamp.

I'll pic it later this week.

4shorts
honda305.com Member
Posts: 436
Joined: Thu Sep 21, 2006 8:45 pm
Location: Newfoundland, Canada

Post by 4shorts » Tue Nov 17, 2009 10:56 am

e3steve wrote:Thanks for the kind words, Paul -- everybody, in fact. I'm in the process of tarting up the 'front end' (steered element) that had been painted 13 years ago and wasn't great in the first place. So, Deep Black (Duplicolour) and possibly a Dup. clear-coat, which I'm testing on my spare headlamp.

I'll pic it later this week.


Good stuff Steve. I'll be looking forward to seeing those pictures. Good luck, Paul
1964 CT200
1965 C78 305 Dream
1966 C100 Cub
1966 C200 90 Touring
1969 Z50AK1
1972 C70 Cub
1972 CT70 K1
1984 C70 Passport
2003 GL1800 GoldWing

e3steve
h305 Moderator
Posts: 2601
Joined: Fri Oct 31, 2003 1:38 pm
Location: Mallorca, Spain & Warsash, UK

It's been a while since....

Post by e3steve » Sun Jul 11, 2010 11:51 am

...I posted within this thread, so here's an update:

Replacement hubs are polished, lacquered and the drums have been skimmed to 'true' them; ready for wheel building with the Union Cycle rims and new cad-plated spokes.

I bought a tank to work on a couple of years ago -- nothing wrong with mine, crazed paintwork aside; I just want to be able to continue riding whilst renovating -- and I stripped the metallic paint (over the top of the original blue) only to find two areas bogged with pudding. They'll need to be made good before going any further.

I also have a replacement swingarm, NOS from Japan but starting to rust a bit from 40+ years' storage, undergoing prep -- once again, nothing wrong with mine other than a PO had tack-welded a makeshift chainguard bracket in place...... the wrong place, and only one screw tag! Then he/she went to a great deal of trouble and expense to have it, along with the entire frame, powder-coated.

One thing has bubbled to the surface during the past week of paint-stripping and rubbing-down: the really shoddy factory-applied paint process; no primer -- it's colour straight onto bare metal! The tank sides, under the chrome panels, are original and untouched; the swingarm is genuinely NOS with no sign of a wheel ever having been installed and with the paint still intact within the threads, but the application of the original paint is the same: straight onto bare metal with no primer.

I decided that a full resto was going to render the bike too precious (or, moreover, make me too precious over it!) so it's more of a refresh with restorative overtones along with improvements. Because of its mish-mosh assembly (the '61 'old style' CB72 frame) and the fact that I like to actually ride it regularly, a 'refresh' makes more sense. So that's what I'll call it.....It'll never be 'show' or concours;

The story so far -- The Good:
  • Fenders & side covers replaced with a 'set' that had been beautifully finished in 2-pack silver, albeit not correct to be that glossy

    New licence plate bracket, correctly painted in silver, and NOS Stanley taillight fitted

    Taillight rewired with correctly-coloured wiring (tinned) and ground wire added to offset cathodic reaction at the mountings

    Rear winkers refitted with some nice alu brackets, found by chance with a pair of (unsuitable) folding rear pegs; correctly-coloured, tinned ground wires installed

    AGM battery from MotoBatteries fitted

    New, AM seat fitted (after fabricating aft-mounting extensions) from eBay's vintage_001 (as were the rims & spokes) -- much more comfortable than the old-and-badly-re-covered seat!

    New, AM sidestand fitted (after having the mounting element cold-worked to acquire the correct 'stowed' angle!)

    Nice, chrome side handle won on eBay and fitted; I also drilled & tapped an M6 locating screw through the inner clamp and into the frame to stop the handle rotating on lifting.

    Silencers (ok, mufflers) refitted using s/s packing washers as shims to correct their positioning and to negate the need to flex them against their wills; as a result running vibration has been drastically reduced

    NOS footpeg brackets and pillion pegs; nice, chromed r/h rider peg (thanks Ken!)

    NOS shifter pedal; re-chromed linkage components & s/s clevis pins*

    New, chromed AM pedal fulcrum shoulder-bolts from Thailand

    All externally-accessible motor threadings fitted with s/s Recoil inserts

    Horrible, round mirrors (flat glass!) replaced with NOS correct items

    Entire front end (steered element) stripped and repainted. Bottom yoke replaced to enable the use of the steering lock. All fasteners replaced with stainless steel

    Front winkers refitted as those of a factory CP77 would have been; correctly-coloured, tinned ground wires installed

    New, AM handlebar. NOS perches, levers and switchgear

    All control cables new

    NOS(!) instrument cluster

    H4 'Candlepower' 35/35W halogen headlight
The Bad & The Ugly:

Still not had the time to drop the motor, so the little-ends' rattling is getting progressively worse. And she still drops oil like a bloody Triumph!

All good fun, though!

*I always intended to 'rear-set' the rider pegs but, after trying that position for a spell I found it was grossly uncomfortable; I've since ditched the extended, makeshift shifter linkage that I fabricated as a tryout.

EDITS: adding to the list of changes as I remember things that I've done; my memory isn't what it once was.....
Attachments
Front-on - Copy.JPG
Left side - Copy.JPG
Right side - Copy.JPG
Rear-on - Copy.JPG
New swing-arm with tank & hubs - Copy.JPG
Last edited by e3steve on Mon Jul 12, 2010 3:31 am, edited 2 times in total.

Gunner_CAF
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Posts: 316
Joined: Sun Oct 12, 2008 5:28 pm
Location: Wisconsin, USA

Post by Gunner_CAF » Sun Jul 11, 2010 2:13 pm

Steve, it looks good!!

Gunner

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