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1965 Honda CP77 — Ulsan Metro City, Rep. Korea
Restored with original parts — Owner: J. Doe

Proper Kick Start Assembly--Seeking 100% Clarity

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GregMcN
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Location: Richmond, North Yorkshire, UK

Post by GregMcN » Wed Aug 16, 2017 1:04 pm

Hi LM

Engine is not siezed, it will turn over fine on the rotor bolt. It will just not turn on the kickstart. ( I am kicking it the right way).
So looks like I will have to strip down. Can you split the crankcase without removal of barrel/ head?

Greg
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G-Man
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Post by G-Man » Wed Aug 16, 2017 2:08 pm

Yep. Turn the thing upside-down and you can just take off the bottom cover. Don't forget the two studs in the 'valley'. The clutch and gear selector have to come off.

G
GregMcN wrote:Hi LM

Engine is not siezed, it will turn over fine on the rotor bolt. It will just not turn on the kickstart. ( I am kicking it the right way).
So looks like I will have to strip down. Can you split the crankcase without removal of barrel/ head?

Greg
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F
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G-Man
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Post by G-Man » Wed Aug 16, 2017 2:09 pm

Yep. Turn the thing upside-down and you can just take off the bottom cover. Don't forget the two studs in the 'valley'. The clutch and gear selector have to come off.

G
GregMcN wrote:Hi LM

Engine is not siezed, it will turn over fine on the rotor bolt. It will just not turn on the kickstart. ( I am kicking it the right way).
So looks like I will have to strip down. Can you split the crankcase without removal of barrel/ head?

Greg
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F
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LOUD MOUSE
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Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Wed Aug 16, 2017 4:56 pm

Put the trans in neutral to prove if the clutch is stuck. .......lm
GregMcN wrote:Hi LM

Engine is not siezed, it will turn over fine on the rotor bolt. It will just not turn on the kickstart. ( I am kicking it the right way).
So looks like I will have to strip down. Can you split the crankcase without removal of barrel/ head?

Greg
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GregMcN
honda305.com Member
Posts: 236
Joined: Tue Jul 04, 2017 3:34 pm
Location: Richmond, North Yorkshire, UK

Post by GregMcN » Thu Aug 17, 2017 4:12 am

Thanks LM,
I did put it in neutral but gear selection also seems difficult so I will check again when I take the clutch out.

Greg
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GregMcN
honda305.com Member
Posts: 236
Joined: Tue Jul 04, 2017 3:34 pm
Location: Richmond, North Yorkshire, UK

Post by GregMcN » Thu Aug 17, 2017 4:12 am

Thanks LM,
I did put it in neutral but gear selection also seems difficult so I will check again when I take the clutch out.

Greg
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GregMcN
honda305.com Member
Posts: 236
Joined: Tue Jul 04, 2017 3:34 pm
Location: Richmond, North Yorkshire, UK

Post by GregMcN » Thu Aug 17, 2017 4:12 am

Thanks LM,
I did put it in neutral but gear selection also seems difficult so I will check again when I take the clutch out.

Greg
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