How do I reinstall the rotor

[mhayter]

I just repaired the starter clutch behind the rotor. However I cannot get the rotor back on and over the hub. Any tips? I've lined up the key and the slot, I am pushing in as I tap the starter button. But apparantly I can't get the rollers over the cranckshaft hub so it won't seat all the way. Thanks so much.

[rgtaylor2]

I think the problem is hitting the starter button, I think it is throwing the rollers outward when you do and that won't help line it up. When I reinstall mine I put a very light spot of grease on the key (more than a spot and you will have grease all over the stator once you start it) and just push it in. When I get it all lined up and with maybe a very light tap or two you should be able to install the bolt and when you tighten the bolt and tap the wrench a couple of times your done.

I now install a lock washer between the nut and the washer because I had one work out once and you can guess what that did to the stator cover. Hope this helps.

[e3steve]

1. You should remove the stator as well as the rotor in order to facilitate easy refitting

2. Press the clutch rollers right back into the 3 caves, trying not to jar the rotor when placing over the shaft

2. Remove the starter sprocket cover also, and then back-spin the starter sprocket by hand whilst pushing the rotor home along the keyway.