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Clutch cable routing later CA77 Dream...

Clutch, Transmission, Drive Chain, Sprockets
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rzgkane
honda305.com Member
Posts: 537
Joined: Sun Feb 12, 2012 11:12 pm
Location: Huntington Beach, CA

Clutch cable routing later CA77 Dream...

Post by rzgkane » Sat Mar 17, 2012 2:47 pm

I have a 1965 bike with a 1963 engine. The clutch cable was replaced by a prior owner to the longer version (enters the case from the rear at a 45 degree angle) so as to work properly with the early engine side case.

Well, I'm now replacing the right side cover with a refinished later style and have the new, shorter clutch cable for the job (HONDA still sells the later version with the chrome tubing near the lever). Question is where the proper routing of the new cable should be? Can anyone explain, or better yet post a pic, of how the later style cable runs through the frame and out to the cover?

'Preciate it.

Pics below of how the longer cable is routed currently. It looks as though I could run the new cable right through the gap between the fuel tank and the frame.

Image
IMG_0754 by rzgkane, on Flickr

Gap between the fuel tank and frame.

Image
IMG_0755 by rzgkane, on Flickr

rzgkane
honda305.com Member
Posts: 537
Joined: Sun Feb 12, 2012 11:12 pm
Location: Huntington Beach, CA

CA77 shorter clutch cable routing...

Post by rzgkane » Thu Mar 22, 2012 11:01 am

Rather than run the new, shorter cable through the frame (as in pic 1) and then out the smaller hole several inches behind that (pic 2) I just ran the cable over the steering lock, through the gap beteween the tank and the frame, and straight down to the case. Looks perfect. I thought running it into the frame and then back out so quickly would make the cable susceptible to some binding.

48lesco
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Joined: Tue Mar 06, 2007 1:45 pm
Location: Olmsted Twp, Ohio

Post by 48lesco » Thu Mar 22, 2012 11:49 am

Yes, that's the right way to route it. On the lever end, it should go thru a hole in the sheet metal at the top of the fork behind the speedo. All of these cables will tell you where they want to go if you have the right length cable and fix both ends properly. They shouldn't have any severe bends and they should work over the full steering travel. Nice looking Dream - love that blue!

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