Front fork jammed
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- honda305.com Member
- Posts: 13
- Joined: Wed Jun 20, 2007 8:27 pm
- Location: Dallas Texas
Front fork jammed
One of the front forks is jammed
I'm looking for information to disassemble the bottom of the fork to see whyit is locked up
Looks like there is a threaded seal with two small pint holes for a special tool to be used to unscrew it and access the spring area
Any input is welcome
I'm looking for information to disassemble the bottom of the fork to see whyit is locked up
Looks like there is a threaded seal with two small pint holes for a special tool to be used to unscrew it and access the spring area
Any input is welcome
- Attachments
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- Front fork assembly
- CL77Fork.JPG (108.93 KiB) Viewed 3775 times
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- Looks like #4 on the attached diagram is where I would remove the seal somehow
- honda-cl77-scrambler-1965-usa305-front-fork-ii_bighu0093f8s03_9deb.gif (201.99 KiB) Viewed 3782 times
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- honda305.com Member
- Posts: 13
- Joined: Wed Jun 20, 2007 8:27 pm
- Location: Dallas Texas
Front fork jammed
I found a 2010 post by Snakeoil with good detail on the fork disassembly
He tapped out the slider with a small steel punch then made a wrench called a 2 pin spinner wrench used for reassembly
Anyone know where such a wrench could be found ?
He tapped out the slider with a small steel punch then made a wrench called a 2 pin spinner wrench used for reassembly
Anyone know where such a wrench could be found ?
You can undo that ring with a pin punch if you are careful.

With the ring out, you can just pull the slider off the tube to reveal the innards. If yours is stick, it may be corrosion inside the fork or the tube may be bent.

My aluminum bushes were shot so I made new ones from 606 bronze.

I also made a tool to put the retaining ring back in.
G

With the ring out, you can just pull the slider off the tube to reveal the innards. If yours is stick, it may be corrosion inside the fork or the tube may be bent.

My aluminum bushes were shot so I made new ones from 606 bronze.

I also made a tool to put the retaining ring back in.
G
Last edited by G-Man on Fri Jun 23, 2017 7:42 am, edited 1 time in total.
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F
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- honda305.com Member
- Posts: 13
- Joined: Wed Jun 20, 2007 8:27 pm
- Location: Dallas Texas
Thanks
Great information
Thanks
Dennis
Thanks
Dennis
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- honda305.com Member
- Posts: 13
- Joined: Wed Jun 20, 2007 8:27 pm
- Location: Dallas Texas
Fork removal all but bottom seal
I was able to make modify a spanner wrench and remove the cap and get all but the
bottom seal our #5 on the assemble chart the clip #8 came off and all pulled out but the
seal so far I have not been able to get it out
Does any know where I could get the right fork 51520-273-010s R/H that may be plan B
bottom seal our #5 on the assemble chart the clip #8 came off and all pulled out but the
seal so far I have not been able to get it out
Does any know where I could get the right fork 51520-273-010s R/H that may be plan B
Re: Fork removal all but bottom seal
Please double check; I think you have the wrong part number if you're looking for the R/H case, which would be 51460-273-010S. Your number is for the left side. Where have you tried looking? CMSNL has them. Try ebay and Ohio Cycle.305CL77Texas wrote:I was able to make modify a spanner wrench and remove the cap and get all but the
bottom seal our #5 on the assemble chart the clip #8 came off and all pulled out but the
seal so far I have not been able to get it out
Does any know where I could get the right fork 51520-273-010s R/H that may be plan B
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- honda305.com Member
- Posts: 13
- Joined: Wed Jun 20, 2007 8:27 pm
- Location: Dallas Texas
I corrected it
Thanks
R/H is 51460-273-010S
R/H is 51460-273-010S