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by Tim Allman
Sun Jul 27, 2025 3:14 pm
Forum: Motors - 247cc | 305cc | 337cc | 350cc
Topic: 1969 CA77 runs erratically
Replies: 1
Views: 33

Re: 1969 CA77 runs erratically

Things like this are often hard to diagnose but here's one idea. The throttle cable needs to be really clean and free to move. If it sticks and holds the slide a bit above the idle speed screw it can slowly move and drop the idle speed. WD-40 is a convenient cleaner to inject at the top and catch at...
by Tim Allman
Wed Jul 23, 2025 12:52 pm
Forum: Motors - 247cc | 305cc | 337cc | 350cc
Topic: Cyllinder sleeve replacement tips
Replies: 2
Views: 31

Re: Cyllinder sleeve replacement tips

My limited experience (N=1) tells me that you should have an easy time. I degreased the block thoroughly so as not to fill my oven and house with oil fumes. I heated the oven to 175℃ (350℉) and left the block in for about 1/2 hour. Less time would probably have been enough. Taking it to my workbench...
by Tim Allman
Mon Jul 21, 2025 10:20 am
Forum: Electrical - Wiring
Topic: 1969 CA77 Coil
Replies: 1
Views: 55

Re: 1969 CA77 Coil

To answer your question, yes, you should see much more resistance on the secondary coil if you are getting any spark at all. And, if the right side was giving a good spark but the left wasn't, it seems to me that there would have to be a problem with the left side connector, wire, cap or spark plug....
by Tim Allman
Wed May 28, 2025 11:15 am
Forum: Motors - 247cc | 305cc | 337cc | 350cc
Topic: 305 crank rebuild service??
Replies: 4
Views: 10346

Re: 305 crank rebuild service??

A rebuild will no doubt be expensive, especially if you have to ship 20 kg of steel overseas. Perhaps replacing it would be better. I found a link to some used crank assemblies . Note that you need to get one that matches the model as the C77, CB77 and CL77 are all at least a bit different. I think ...
by Tim Allman
Tue May 27, 2025 3:03 pm
Forum: Motors - 247cc | 305cc | 337cc | 350cc
Topic: 305 crank rebuild question
Replies: 1
Views: 7730

Re: 305 crank rebuild question

Have a look here: https://www.honda305.com/forums/viewtopic.php?t=7642947 . G-Man has contributed a lot of other useful stuff so you might find something in a search of his other postings. I did a DuckDuckGo search using " pressing honda motorcycle crankshaft " and lots of information came up. I str...
by Tim Allman
Tue May 20, 2025 10:17 am
Forum: Motors - 247cc | 305cc | 337cc | 350cc
Topic: Frozen 305 Dream...
Replies: 2
Views: 9211

Re: Frozen 305 Dream...

Your analysis sounds reasonable. You will likely have to re-bore or re-sleeve the cylinders and replace the pistons and rings. The one thing that comes to mind is that you may bend the cover if you aren't careful with the jack.
by Tim Allman
Tue May 20, 2025 10:08 am
Forum: Honda Dream - CA72 | CA77 | CA78
Topic: new guy here with some questions
Replies: 29
Views: 32845

Re: new guy here with some questions

Back in the 70s I discovered that the bulbs that Honda sold were much longer lasting than the automotive 1157 that I could get at work for less money. I suspect that they were less susceptible to vibration damage. There was never a problem with the sizing of the base. They fit just as well and drew ...